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Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw

Categories Mesh Belt Furnace
Brand Name: WONDERY
Model Number: RCW-60*600
Certification: CE
Place of Origin: JIANGSU
MOQ: 1SET
Price: Negotiable
Payment Terms: L/C, T/T, Western Union
Supply Ability: 50SETS /YEAR
Delivery Time: 150 DAYS
Packaging Details: Woonden Case Suitable for Sea Transportation
Name: Mesh Belt Furnace
Parts to be treated: self tapping screw
productivity: 150-280kg/h
quenching temperature: 820~950℃
total power: 400kW
Energy: about 37m
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Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw

Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw

Application of mesh belt furnace

product: self-tapping screw;

process: carburizing, bright quenching and tempering;

productivity: quenching: 150-280kg/h;

Quenching furnace: methanol+propane+ammonia;

Tempering furnace: air

Features:

2.1 To meet the production needs of fastening parts, the mesh belt furnace employs Taiwan technology, and improves its energy-saving effect in the area of refractory lining.

2.2 The production line employs low-voltage heating through the transformer to prolong the service life of the heating tubes.

2.3 The mesh belt is supported by the support rollers with synchronized movement so that the mesh belt bears a minimum tension.

2.4 The rollers are supported by special high-pressure sealed bearing.

2.5 The mesh belt is designed with abnormal transportation alarm device to assure the stable movement of the mesh belt.

2.6 The drip-in atmosphere is gasified by a gasifier and then sent into the furnace. The atmosphere is monitored and controlled continuously by an oxygen probe.

2.7 The hot mesh belt returns back to the entrance of the furnace and preheats the cold partss, which saves energy greatly.

Production Line Basic Parameters of mesh belt furnace

Total loading power: 400kw; normal power: 200kw; power supply 3phase, 380v, 50Hz;  

Total length: about 37m;

Total weight:40000kg;

Parameters of Each Unit of Mesh Belt Furnace Line

magnetic belt charging machine:

Mesh belt width: 700mm

Precleaning machine:

Mesh belt width : 600mm

Effective length: 2400mm

Tank volume: 2m3

Vibration distribution machine

Exit width: 400mm

Mesh belt type quenching furnace:

Mesh belt width: 600 mm

Inlet length: 2000 mm

Preheating belt length: 1500mm

Working area length: 6000mm

Effective height: 100mm

quenching oil tank:

Mesh belt width : 1000mm

Oil tank depth: 2000mm

Oil tank length: 4200mm

Tank volume: 12 m3

Oil removing stand:

Mesh belt width : 900mm

Post-cleaning machine:

Mesh belt width : 900mm

Effective length: 2400mm

Tank volume: 2m3

mesh belt tempering furnace:

Effective height: 100mm

Mesh belt width : 850mm

Heating area length: 6000mm

 

Computerized Electrical Control

Electrical control cabinet (collective wiring)

Electrical control cabinet, 1000*700*2000mm,4 pieces;

The mesh belt furnace is controlled by the PLC system. The control system has the alarm for over temperature,

and level and driving fault, and also the safety interlink. There is one touch screen for observation of the real time working performance.

Configuration List of Mesh Belt Furnace Line

No Item Q’ty Origin Notes
Magnetic Belt Charging Machine
1 Steel structure Q235 All From the market
2 Hydraulic station 16Mpa/cm2, 2.2kW 1 set Shanghai
3 Hydraulic cylinder ¢80*800mm 1 set Shanghai
4 Vibration motor 250W 1 set Hai’an
5 Magnetic belt SUS304 700*3450*1/1.5 1 set Kaisai Metal, Japan Sus304
6 Magnetic steel 28*26*8mm 1 group Nanjing
7 Reducing gear 0.75kW 1 set Paiqi, Shanghai
8 Chain and sprocket wheel P=25.4mm 1 set Suzhou
9 Operation box 1 set Factory make
10 Driving detection device 1 set Omron
Pre-cleaning Machine
1 Common steel Q235 4mm All From the market
2 Mesh belt 600*7200*1.5/2.5mm 1 piece Kansai metal, Japan SUS201
3 chain and sprocket wheel P=76.2mm All Suzhou
4 Oil and water separator 0.37kW 1 set Imported technology
5 Reducer 0.55kW 1 set Chengta, Taiwan
6 Heating tube 380V/4Kw L=700mm All Suzhou
7 Overloading protector 1 set Imported technology
8 Special pipes All From the market
9

Water jetting pump

IRG-50 2.2kW

1 set Hulian, Shanghai
10 Bearing UCP/UCK 4 sets Nan’an, Fujian
11 High pressure fan 0.75kW 1 set Yingda, Shanghai
12 Thermal resistor PT100 L=700mm 1 piece Shanghai
13 Driving fault detection device 1 set Omron
Vibration Distributor
1 Common steel Q235 All Wu’han Steel and Iron Group
2 Vibrator 150W 2 sets Shaoxing
Quenching Furnace
1 Furnace shell Common steel Q235 8mm All From the market
Heat resistant steel SUS310S All Japan
2 Lining Heat resistant steel SUS310S All Japan
High-aluminum fiber acupuncture blanket All Isolite, Japan
Cera-blanket 1400 All Isolite, Japan
Cera-blanket 1260 All Isolite, Japan
Heat preservation board 1000 All Isolite, Japan
Anti-penetration LBK23 All Isolite, Japan
Channel brick LBK28 All Isolite, Japan
Adhesive HAS1650 All Japan
3 Heating tube Outer pipe ¢122*1225 38 sets Japan
Core stand corundum 38 sets Yixing
Heating element 0Cr21Al6Nb 38 sets Beijing
4 Driving device Upper preheating area roller ¢50mm 5pcs Wuxi SUS310
Lower preheating area roller ¢87mm 3 pcs Wuxi SUS304
Upper heating area roller 19 pcs Wuxi SUS310
Lower heating area roller 7 pcs Wuxi SUS310
Rear driving roller ¢203mm 1 pc Wuxi SUS310
Heat radiation seat aluminum alloy 38 pieces Suzhou
Bearing UCFL207 68 sets NSK
Bearing UCF210 2 sets Nan’an, Fujian
Chain and sprocket wheel P=19.05mm All Suzhou
Reducing gear 0.75kW 1 set Chengta, Taiwan
Mesh belt SUS314 600*18000*2/2.5mm 1 piece Kansai, Japan
5 Furnace Inside heat resistant steel SUS310S All
6

Atmosphere

System

Pipes All From the market
Methanol Flow meter DK800 8 sets Changzhou Germann technology
Oxygen probe T/C-K-6 1 piece Marathon USA
Solenoid valve d=1/4 2 sets Burket Germany
Maintenance apparatus 1 set Factory-make
7 Circulation fan

vanes+shaft SUS310

¢450mm

2 pieces WUXI
Motor 1.5kW 2 pieces Teco, Taiwan
Bearing UCFY211,209 2 sets for each NSK, Japan
8 Transformer 380V/130-210V 4 sets Suzhou
9 Thermal couple K type 1000℃ L=750mm 4 pcs Shanghai
10 Driving fault detection device 1 set Omron
Quenching Tank
1 Common steel Q235 6mm All From the market
2 Mesh belt 100*14600*1.5/2.5mm 1 piece Kansai, Japan SUS201
3 Electrical heating tube 380/4KW L=900mm 9pieces Suzhou
4 reducing gear 0.75kW 1 set Chengta, Taiwan
5 Chain and sprocket wheel P=76.2mm All Suzhou
6 Heat exchanger 12m2 1 set Suzhou SUS304
7 Overloading protector 1 set Imported technology
8 circulating pump 4.0KW 1 set Hulian, Shanghai
9 mixing pump 2.2KW 1 set Hulian, Shanghai
10 Pressure gauge 0-0.5Mpa ¢60 2 pieces Suzhou
11 High pressure fan 1.1kW 1 set Yingda, Shanghai
12 Thermal resistor PT100 L=900mm 1 piece Shanghai
13 Overloading protector 1 set Imported technology
14 Driving fault detection device 1 set Omron
Oil Removing Stand
1 Common steel Q235 5mm All From the market
2 mesh belt 900*5400*1.5/2.5mm 1 piece Shuangxing SUS201
3 chain and sprocket wheel P=76.2mm All Suzhou
4 Bearing UCP/UCT210 4 sets Nan’an
5 Reducing gear 0.75kw 1 set Chengta Gear, Taiwan
6 Overloading protector 1 set Imported technology
7 Driving fault detection device 1 set Omron
Post-cleaning Machine
1 Common steel Q235 4mm All From the market
2 Stainless steel SUS304 All Japan
3 Mesh belt 900*72000*1.5/2.5mm 1 piece Kansai, Japan SUS201
4 Heating tube 380V/4kw 6 pieces Suzhou
5 chain and sprocket wheel P=76.2mm 1 set Suzhou
6 Oil and water separator 0.37kW 1 set Imported technology SUS304
7 reducing gear 0.75kw 1 set Chengta, Taiwan
8 Overloading protector 1 set Imported technolgoy
9 Jetting Pump IRG-50 2.2kW 1 set Chuanyuan, Taiwan
10 Pressure gauge 0-0.5Mpa ¢60 1 set Suzhou
11 Special pipes All From the market
12 Bearing UCP/UCK 4 sets Nan’an, Fujian
13 High pressure fan 1.1kW 1 set Yingda, Shanghai
14 Thermal resistor PT100 L=700mm 1 piece Shanghai
15 Driving fault detection device 1 set Omron
Tempering Furnace
1 Common steel 6mm All Market
2 Air guide plate SUS304 All Shanghai
3 Lining

Heat preservation brick

T6 0.6

All Yixing
Silicate aluminum fiber 1260 All Shandong
4 Heating tube 220V/1.5kW 81pcs Suzhou SUS304
5 Fan Motor 1.5kW 3 sets Teco, Taiwan
Vane and shaft SUS304 3 sets Factory-make
bearing UCFY211/209 3 sets each NSK, Japan
6

Driving

Device

Support roller ¢50mm 32 pieces Wuxi SUS304
Bearing UCFL207 64 sets Kaifeng
Heat radiation seat aluminum alloy 64 pieces Suzhou
Mesh belt 850*22000*1.6/2.5mm 1 pc Kansai, Japan SUS304
Chain and sprocket wheel P=19.05mm All Suzhou
Reducing gear 0.75kW 1 set Chengta, Taiwan
7 Thermal couple K type 800℃ L=750mm 3 pcs Chongqing
8 Driving fault detection device 1 set Omron
Electrical control
1 Control cabinet 1 set Suzhou Plastic-sparying
Electrical Instruments
1 Digital temperature controller (pre-cleaning machine) DC1040C 1 set RKC, Japan
Digital temperature controller (quenching furnace) DC1040C 5 sets RKC, Japan
Digital temperature controller(quenching tank) DC1040C 1 set RKC, Japan
Digital temperature controller(post-cleaning machine) DC1040C 1 set RKC, Japan
Digital temperature controller(tempering furnace) DC1040C 3 sets RKC, Japan
2 Paperless temperature recorder 8-points 1 set Japan
3 Circuit breaker C65AD series All Siemens
4 Contactor 3TB series AC 220V All Siemens
5 Contactor 3TF series AC 220V All Siemens
6 Relay MY2N AC 220V All Siemens
7 Heat relay 3UA5040 series All Siemens
8 AC ammeter 6L2-A All Suzhou
9 AC voltmeter 6L2-V All Suzhou
10 Power consumption meter DT862 series 1 set CHINT
11 Indication light All Shanghai
12 Rotary switch All Shanghai
13 Buttons All Shanghai
14 Proximity swtich E2E-X10ME1 5 pieces OMRON
15 Power controller (quenching furnace) KTF1,2,A series 5 sets Ouyake
16 Inverter FRN1.5G11S-4 0.75kW 4 sets Mitsubishi, Japan
17 Power controller (tempering furnace) KTF1,2,A series 3 sets Ouyake
18 Transformer 380V/42V 4 sets Suzhou
19 Carbon potential controller, Eurotherm 2408 1 set Eurotherm
20 Time reader (quenching furnace, tempering furnace) 2 sets Shenzhen

Mesh belt used for mesh belt furnaces. We also have chain conveyor, V-conveyor belt based on the different products.

Quality Electric Roller  Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw for sale
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