6J40 Constantan Flat Wire Precision Wire For Electronics Manufacturing And Scientific Instrumentation

6J40 Constantan Flat Wire Precision Wire for Electronics Manufacturing and Scientific Instrumentation

The 6J40 Constantan flat wire is a specific type of Constantan (a copper-nickel alloy), commonly used in precision applications requiring stable electrical resistance, durability, and resistance to temperature variations. This wire is typically used in applications like thermocouples, resistors, strain gauges, and heating elements, among others.

The 6J40 Constantan flat wire is a versatile material known for its stable electrical resistance, mechanical durability, and corrosion resistance. These key features make it highly suitable for precision applications like thermocouples, resistors, and heating elements where consistent performance and long-term reliability are essential. Its combination of thermoelectric properties, low temperature coefficient, and durability ensures it is an ideal choice for high-precision industrial, scientific, and commercial applications.

Chemical composition

Properties

Diameter and Tolerance

Some key features of 6J40 include:

1. Stable Electrical Resistance:

• Constantan is renowned for its stable resistance across a wide temperature range. The 6J40 flat wire variant offers a low temperature coefficient of resistance, which means that its electrical resistance does not change significantly with temperature fluctuations.
• This makes it ideal for precision applications such as temperature sensors (thermocouples) and resistors where consistent performance is crucial.

2. Alloy Composition:

• The 6J40 Constantan wire is an alloy of approximately 55% copper and 45% nickel, which provides a balanced combination of electrical properties and mechanical strength. This composition results in a wire that is highly resistant to corrosion and wear, ensuring long-term reliability in demanding environments.

3. Durability and Strength:

• 6J40 Constantan flat wire is mechanically strong and durable, making it resistant to physical wear and tear. Its ability to withstand high temperatures and stress makes it suitable for use in heating elements, electrical contacts, and other high-performance industrial applications.

4. High Precision and Accuracy:

• Due to its stable resistance and low temperature coefficient, the 6J40 flat wire is particularly useful in precision measurement applications. It’s commonly used in resistors, strain gauges, and load cells, where accuracy and repeatability are paramount.

5. Corrosion Resistance:

• The copper-nickel composition gives 6J40 Constantan excellent corrosion resistance, making it suitable for use in environments exposed to moisture, chemicals, or other harsh conditions. This feature is essential in outdoor or industrial applications where the wire may be exposed to environmental stresses.

6. Non-magnetic Properties:

• Constantan alloys, including 6J40, are non-magnetic, which makes them ideal for applications where magnetic interference needs to be avoided, such as in sensitive electrical devices, instrumentation, or magnetically sensitive environments.

7. Thermoelectric Properties (Thermocouples):

• Due to its thermoelectric properties, 6J40 Constantan is widely used in thermocouples (temperature sensors), where it is paired with other metals like Chromel (nickel-chromium) to form a temperature-measuring junction. The Seebeck effect generates a voltage based on temperature differences between the metals, which is used to determine temperature.

8. Formability:

• The flat wire form of 6J40 Constantan makes it easy to shape or wind into various configurations for specific applications. Its ductility allows for easy manipulation, which is beneficial for use in intricate sensor devices, wire-wound resistors, and precision electronics.

9. Temperature Range:

• 6J40 Constantan can operate effectively across a wide temperature range, typically from -200°C to 250°C (or higher, depending on the specific application), making it suitable for both low and high-temperature environments.

Applications:

• Thermocouples: Used for temperature measurement in industrial and scientific applications.
• Resistors and Strain Gauges: Common in high-precision electronics and instrumentation for accurate measurements.
• Heating Elements: Employed in resistance heating applications where high electrical resistance is needed for heat generation.
• Load Cells: Used in weighing systems and force measurement instruments.
• Electrical Components: Used in electrical contacts, precision resistors, and other sensitive components that require stable resistance.

Constantan (6J40) Technical data of wires

Constantan strip resistance value (Ω/m)

Constantan&Manganin wire table

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.