| Categories | Smart Painting Line |
|---|---|
| Brand Name: | Coarrech |
| Model Number: | CT-ZT-I |
| Certification: | ISO9001、CE |
| Place of Origin: | CHINA |
| MOQ: | 1pc |
| Price: | 1000-100000 USD |
| Payment Terms: | T/T |
| Supply Ability: | 20SET/MONTH |
| Delivery Time: | 20 DAYS After Deposit |
| Packaging Details: | With regular Film and Carton |
| Application: | Metallic Products |
| Control Method: | LC + Touch Screen |
| Machine Type: | Spray Booth, Conveyor System, Curing Oven |
| After-Sales Service: | Online support/ Field installation, commissioning and training |
| Type: | Automatic Spray Painting Coating Line |
| Spray Painting Process: | Automated Spray Painting |
| Suitable for: | Automotive, Product Components, Helmets and Similar Items |
I. System Positioning
Replaces manual coating operations, enabling fully unmanned surface
treatment-spraying-curing-inspection processes. Delivers
high-precision, efficient, and eco-friendly surface solutions for
automotive, appliance, and machinery manufacturing.
II. Core Process Flow
| Stage | Function | Key Technologies |
|---|---|---|
| 1. Loading & Pre-treatment | Automated part identification, dust/static removal | RFID tracking · Ionized air cleaning |
| 2. Pre-treatment | Degreasing/Phosphating/Rinsing/Drying (enhance adhesion) | Closed-loop chemical control · Tunnel spray/immersion |
| 3. Automated Spraying | Robotic precision coating (primer/color/clear) | 6-axis robots · Electrostatic rotary bell (30%+ paint savings) · Smart color change (≤10 sec) |
| 4. Flash-off | Solvent evaporation (prevent blistering) | ±1°C temp/humidity control |
| 5. Curing | High-temperature film curing (80-180°C) | Multi-zone IR/convection ovens · Waste heat recovery (20%+ energy saving) |
| 6. Cooling & QC | Forced cooling · AI defect inspection | Machine vision (runs/sags/color deviation) · Laser thickness gauge |
III. Smart Core Technology
Dynamic parameter optimization: Real-time adjustment of spray pressure/flow (responsive to ambient temp/humidity)
IV. Key Performance Advantages
| Indicator | Traditional Line | Automated Line |
|---|---|---|
| Coating Uniformity | >15% human error | <3% robotic accuracy |
| VOC Emissions | Non-compliant | 99% RTO purification |
| Total Cost | 40%+ labor cost | 3-year ROI (paint/labor savings) |
| Daily Output | Limited by shifts | 24/7 continuous production |
V. Industry Applications
Heavy Machinery: Anti-corrosion coating for excavators/cranes (1000h+ salt spray test)
Consumer Electronics: UV coating for smartphone casings (cleanroom-grade)
Furniture: Distressed wood effects (multi-texture program library)
VI. Implementation Requirements
Space: Linear layout ≥80m (or U-shaped compact design)
Energy: ≥500kW power + natural gas supply (curing ovens)
Maintenance: IoT remote diagnostics + robotic arm calibration
VII. Industry Trends
Greener Processes: Waterborne/powder coating retrofits
Modular Design: Scalable line segments for capacity needs
Terminology Alignment
Flash-off (SAE J1545 standard)
Phosphating (ASTM B201 process)
Electrostatic Rotary Bell (Gema equipment terminology)
Technical Conventions
Temperature ranges use 80-180°C (not "℃")
Measurements: ±1°C (not "±1℃")
Regulatory Compliance
VOC treatment: RTO (Regenerative Thermal Oxidizer) - EPA Method 25A
Salt spray test: 1000h+ per ASTM B117
Industry-Specific Phrasing
Distressed Effects (furniture industry term)
Cleanroom-grade (SEMI F1 standard)
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